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The Wash Tour
We Produce the "WOW" Factor
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PRE-WASH INSPECTION
Each rug is inspected
for any pre-existing
conditions. Many times,
soil covers up dye lot
variations (abrash),
fiber staining, prior
dye bleeding, worn areas
or white knots that
become "uncovered" after
the wash. Some of these
are weaving
characteristics (abrash
and white knots), and
others are damage that
can possibly be repaired
or reversed.
If you bring the rug to
us personally, then this
inspection takes place
with you, and we will
discuss any areas of
concern that you have
regarding your rugs, and
your options.
If we transport your rug
to our facility, our
wash and repair team
will inspect your rug
after its arrival and
will contact you with
any work recommendations
or pre-wash
"discoveries."
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Pre-Inspection |
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ABRASH
Abrash is dye-lot color
variation. All pre-dyed
wool has tone changes
that range from
off-white to yellow to
grey. When this wool is
dyed a particular color,
this results in a
variety of shading. When
one "batch" of red wool
(for example) is used up
in the weaving process,
and the weaver grabs the
next "batch" from a
slightly different color
base wool, this
difference is woven into
the rug. The result is a
dye lot variation that
runs side to side (left
to right) and appears as
"striping" in the rug.
This is a characteristic
in all handmade rugs,
and is considered a
characteristic that in
many cases adds depth
and texture to the
overall look of the rugs
(especially in vegetable
dyed wool). |
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Abrash |
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WHITE KNOTS
Most rugs have cotton
foundations. Cotton
warps run throughout the
entire length of a rug,
and cotton wefts threads
run left to right - and
are the means by which
each row of wool knots
are packed into a
straight line and held
in place. During the
weaving and packing
process, cotton warps
and wefts will break. A
broken warp or weft
cannot be replaced, so
the two broken pieces
are tied in a knot and
the weaving proceeds.
This results in white
"knots" in the field of
the rug. Most times
these cotton knots are
trimmed down shorter
than the wool face
fibers, and they are
effectively "hidden"
from view. Over time,
wearing of the wool
reveals these knots and
they look like freckles
throughout the rug.
These can many times be
blended away with
textile dye. |
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White Knots |
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ASYMMETRY
Handmade textiles are
rarely perfectly
symmetrical. Slight
design shifts in city
rugs, and more
noticeable design and
shape variations in
tribal pieces, are
expected. Sometimes
these can be
counteracted through
blocking after the wash
(wet cotton foundation
fibers can "give" a
little - but not too
much). |
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Asymmetry |
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DUSTING
Once the pre-wash
inspection is complete
and the wash proceeds,
the first step is
dusting. Some rugs can
hold up to one pound of
dirt per square foot
before it will "look"
dirty. Flooding a rug
with pounds of fine grit
and dirt in the
foundation creates
mud...so dusting is an
important first step to
the wash process. This
is performed with an
upright vacuum cleaner
to "shake" the dirt out
of the foundation of
your rug. |
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Dusting |
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FLOODING
The dyes of your rug are
tested for
colorfastness. If the
dyes are not colorfast,
then the rug is bathed
first in vinegar to set
the dyes during the wash
process. The rug is then
given a cold water, mild
shampoo bath, using soft
brushes for mild
agitation. The rug is
soaked for a certain
length of time,
depending on how much
surface soil and
spotting needs to be
gently worked out and
rinsed from the rug's
fibers. The rug is
thoroughly rinsed with
water, and then placed
through a rubber roller
wringer to gently
squeeze the water from
the rug (the rollers
adjust to the thickness
of each rug). |
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 Flooding |
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DRYING
All of our rugs are laid
out flat to dry. Hanging
textiles up when wet can
lead to too much strain
on the foundation of the
rugs. Air movers are
used to help facilitate
drying, without the use
of high heat (so there
is no worry of
shrinkage). Upon a first
wash, it is typical for
a rug to shrink slightly
(less than an inch) -
just as cotton and wool
clothing does in even a
cold water hand wash.
And as with throwing
wool or cotton in a high
heat dryer, you know
this shrinks natural
fibers...this is why we
dry our rugs the way we
do. |
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Drying |
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FRINGE WORK AND
FINISHING
Fringe tassels are
washed an additional
time after the bath. The
tassels are then dried.
The rug is given a final
grooming with a
horsehair brush, and
then rolled and ready to
go home. |
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FRINGE WORK AND
FINISHING |
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